New engine for Tanwen.

[Tony Bird]

Hi,

A little while ago I did a thread on a steam powered model paddle boat seen here on the pond at Winterbourne earlier this year.

A video at:  https://youtu.be/ZgTk3ePlhjE

I was quite pleased with the performance of the model which uses one single acting oscillating engine driving through a gear box to power it.  It is quite exciting to control using rudder only and not being able to stop start or go backwards.  Some time ago a friend gave me a lot of Mamod and replacement Mamod cylinders that are used on their locomotives; he said that he couldn't get them to work very well.  So I thought I would try and get the cylinders to work and use them to make a prototype twin cylinder engine that would start, stop and reverse.  I suspect the cylinders will be too powerfully for the small hull on the paddle boat but if I am happy with the results I can always make an engine with smaller cylinders.  The gear box to be used is the same design as is used in the paddle boat but with a lower gear reduction of 12:1 rather than 18:1.

The cylinders were taken apart.



One of the problems with the cylinders is that the steam ports are not in line with the cylinder bore.



Another problem was that the cylinder rocked on the exposed thread of its screw.



These problems were addressed by plugging the steam ports.



And shortening the trunnion screw.



As to the design of the marine engine i.e. 'V', in-line or horizontal twin it was first decided to try an in-line engine as it would be easier to incorporate a reversing throttle valve, I believe Mamod have already made a similar one.  In days gone by when Mamod locomotives were one of the very few commercially available model steam engines a vast numbers of ideas were tried to improve their performance.  One of the things I did was to make a frame jig that could be used to make new frames and modified frames.  This jig I used to make another jig to make the frames for the marine engine.



The jig in use to make the engine frames.



The result.



The frames with a part made reversing valve between them have been fitted to the gear box.  The port blocks have been fitted to the frames and a pair of flywheels made; which is the stage the engine is at the moment.  The pulley is for a belt drive to the paddle axle.






The next job will be to fit crank pins and check the positions of the ports in the port block.

Regards Tony.

[DamienG]

Great work Tony. 

[Delaunay]

  Hello;

A good start and... it will be to do a hull more great for y housed this great little engine. 

Kind regards

François

[Tony Bird]

Hi,

I did some more work on the engine today.

A jig was made and used to fit the crank pins.



A jig was made to check the positions of the ports in the port block.




The ports were found to be somewhat out!




The ports in the port block were filled in and cleaned up before drilling using the jig.






The holes drilled 1.8 mm were much undersized so some sums were down to find out that 2.3 mm ports would be good.



The jig was also used to drill new ports in the cylinder.




The reworked cylinders and some original cylinders.  The distance between the ports on the new cylinders was measured and it was found that ports in the cylinder could be drilled to 2.5 mm.



The '0' ring on the piston was way too tight so it was removed and replaced with PTFE tape.





If was also found that the trunnion spring was far to tight so it was shortened.  Another problem was that the piston didn't stop at equal distances from the cylinder covers. At one end it had 2 mm travel and at the other 6 mm.  So the piston rod was shortened by 2 mm giving an equal 4 mm clearance.




The engine at the end of the day, should get the other engine into the same condition tomorrow.



Regards Tony.

[Tony Bird]

Hi,

The second engine is now in the same condition as the first.

The rear of the cylinder port block before and after.




The seal has been improved between the reversing block and the frames.




The flywheels have been balanced by pushing lead disc into holes drilled in them and then drilling part of the lead away to get a balance.




The engine at the end of the day.




The Mamod reversing valve needs to be modified and fitted then the engine can be tested.

Regards Tony.

[Tony Bird]

Hi,

Then engine was finished yesterday and as was thought it is too powerful for the hull in might have been used in.

The reversing block was finished and steam and exhaust pipes fitted.



The reversing valve was altered so the the exhaust port opened before the steam.



With the engine finished it was found than the aluminium flywheels were too light to allow smooth slow running so one was replaced with one made in brass.




The video running on air. At 10 psi you cannot stop the output shaft using your fingers.

https://youtu.be/fX0D1Z7rF8A

A new engine with smaller volume cylinders will have to be made.

The main faults with the unmodified engines were the too tight '0' ring on the piston rod and the far too strong spring on the trunnion, if these had been correct then the engines should have run.  Making larger ports in the right place and shortening the trunnion thread would improve the engines performance.

Eight more cylinders to go!

Regards Tony.